Injection mold racks are designed to meet the requirements of heavy molds, high value, strict precision requirements, and frequent storage and retrieval. Its core design concept is safety, efficiency, and mold protection.
1. Constructed from high-quality, heavy-duty steel (typically Q235 or higher), the main beams and columns are significantly thicker than standard racking. The load-bearing capacity of a single shelf typically ranges from 1 to 5 tons, or even higher, to accommodate the heavy weight of large injection molds.
2. The rack features a plug-in structure with bolted connections, ensuring easy installation and a stable structure. Safety pins and anti-slip buckles prevent the crossbeams from falling due to accidental impacts, ensuring the overall stability of the rack.
The rack can be secured to the ground with anchor bolts to further prevent tipping and enhance safety.
The heavy-duty mold racks are mainly composed of columns, drawer boards with bearings, top hangers, guide rails, etc.
1. Most are open-style racks with access from three sides, facilitating operation from any direction by forklifts, overhead cranes, and manual hydraulic mold lifts. Ample aisle space is reserved to facilitate turning and maneuvering for forklifts and personnel.
2. Adjustment holes, spaced 75mm or 50mm apart, are located on the columns, allowing for flexible adjustment of the spacing between each level to suit the height of different molds, eliminating wasted vertical space and maximizing storage density.
For small and medium-sized precision molds, mold drawer racks equipped with bearing slides can be used. This allows one person to easily pull out molds weighing several tons, eliminating the need for heavy equipment. Access is safe and convenient, saving aisle space.
1. The entire mold racking system is equipped with a top hoist and shelf pulleys. The overall design features a drawer-style design with rollers underneath the shelves, making them easy to pull. This allows for easy access to high-density and heavy molds.
2. Using the mold racking is simple; no forklift or multiple personnel are required. Simply utilize the overhead crane and drawer-style shelves.
3. The mold storge racks has a strong load-bearing capacity and is suitable for storing molds weighing 1-4 tons per shelf. The bottom shelf is fixed, while the second to fourth shelves have free space for sliding, making it durable, safe, and reliable.
Specifications: L3100*D610*H2000mm (3 compartments * 4 layers = 12 drawers), infinitely extendable;
Load Capacity: Each drawer supports 800-1500kg, total load capacity reaches 9.6-12t;
Material: Columns are 10# steel, pull rods are 4040 square tube, drawer base is 5050 angle iron, panels are 2.5mm thick steel plates, slides are 4mm steel plate folding grooves, and bearings are imported 6404 type;
Drawer Extension: 65% extension capacity;
Color: Default environmentally friendly green.
1000kg per layer is suitable for most companies to store moulds for production. For a small number of customers who require higher load-bearing capacity, the maximum load-bearing capacity of heavy-duty mold racks that Guanshun mold rack manufacturers can manufacture is 5000kg to 6000kg per drawer panel.
The price of standard size mold storage racks produced by China mold rack manufacturers is about 500-700 USD per set. Here Guangshun would like to remind you that mold racks belong to heavy duty racking systems, when buying mold racks we should choose high quality mold storage racks instead of just focusing on its price, the risk of personal and property safety loss after purchasing poor quality mold racks is huge. Guanshun mould storage racking provides twenty years warranty service to ensure you can use the mold storage rack safely and conveniently, now contact us immediately.
The cost of the mold racking system is calculated based on the weight of the molds stored in the user's workshop. After designing the mold rack materials, the cost is calculated. Generally, there is no standard and the cost needs to be calculated based on the actual situation. Welcome to consult us to customize the mold rack solution, and we will provide a corresponding cost accounting sheet.
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